Dr. Zhou Presents Saving Energy Using Simulation and Visualization at AIST Energy Conference

On October 8, Dr. Chenn Zhou was invited to present “Saving Energy Using Simulation and Visualization” at the Association for Iron & Steel Technology (AIST) seminar, Energy and Its Efficient Use in the Steel Industry. In her presentation, Dr. Zhou talked about her journey in applying advanced digital technologies to improve energy efficiency across various industries since 1994 at Purdue University Northwest (PNW). She discussed the evolution of these technologies, from applied computational fluid dynamics (CFD) to the integration of CFD with augmented reality (AR), virtual reality (VR), visualization, and artificial intelligence (AI). Dr. Zhou emphasized an application-driven methodology for solving real-world industrial challenges and highlighted recent advances in physics-based, AI-driven Reduced Order Modeling (ROM) and Integrated Virtual Processes (IVP) for the steel industry. She also showcased several impactful projects conducted by the Center for Innovation through Visualization and Simulation (CIVS) and the Steel Manufacturing Simulation and Visualization Consortium (SMSVC), in close collaboration with industry partners. These examples demonstrated how advanced simulation, visualization, and AI technologies can support energy efficiency, process optimization, and innovation in steel manufacturing.
Advanced computer simulation and visualization technologies are playing an increasingly crucial role for saving energy in steel manufacturing. These technologies can provide coherent understandings of complex phenomena and processes, and enable faster and better decision-making for process design, optimization, troubleshooting, scale-up and training. The SMSVC was formed with the mission to develop and implement innovative technical solutions, through the integration of advanced computer simulation and visualization technologies, for the value chain of U.S. steel manufacturing. Energy saving is one of major focuses in SMSVC research. To-date research outcomes include improved energy efficiencies and energy reduction opportunities.
Steelmaking is energy-intensive, with energy costs ranking second only to raw materials. This seminar, organized by AIST Energy and Utility Committee, equipped attendees with practical strategies to reduce energy consumption and improve efficiency, driving cost savings and competitiveness. Participants gained insights into traditional and renewable fuels, roles they can play in balanced energy portfolios, and identify opportunities for energy reduction within operations. The program also covered advanced energy strategies and system optimization techniques, enabling attendees to make informed, long-term decisions that enhance sustainability and profitability. (https://www.aist.org/conferences-expositions/technology-training/energy-and-utilities)